Power cables for SINAMICS S120

Power cable for connecting a SIMOTICS M‑1PH8 motor with terminal box to a SINAMICS S120 Motor Module

Power cable with supplied connector for connecting a SIMOTICS S‑1FT7/‑1FK7/ SIMOTICS M‑1PH8 motor to a SINAMICS S120 Motor Module

The synchronous and asynchronous motors are connected to the Motor Modules or Power Modules by means of MOTION‑CONNECT power cables.

The pre-assembled MOTION‑CONNECT power cables are of high quality and offer safety with problem-free functioning.

Depending on the design, the MOTION‑CONNECT power cables are either pre-assembled at one end or at both ends.

If pre-assembled power cables are to be installed in a cable carrier in such a way that the connector would inhibit assembly, pre-assembled cables without assembled connector can also be supplied. In this case, the contacts of the cables are crimped and the connector enclosure is supplied separately. After installing the cables, the customer assembles the connector enclosure.

The 6FX.002‑5.... power cables are available with crimped contacts and with the connector enclosure supplied separately (not for power cables with exposed core ends or cable lugs).

Power cables with separately supplied module-end connector enclosure. In this case, the 6th position of the Article No. must be changed from 0 to 1: 6FX.012-5....-.... (not for power cables for SINAMICS S120 Power Modules or booksize compact format).

Power cables with separately supplied motor-end connector enclosure. In this case, the 6th position of the Article No. must be changed from 0 to 4: 6FX.042-5....-.... (not for power cables with exposed core ends on the motor side).

Type of delivery for pre-assembled power cables

Pre-assembled power cables can be ordered in length units of 10 cm (3.94 in) up to a maximum length of 299 m (984 ft).

The cables are supplied on reels up to 30 kg or 100 m (66.2 lb or 328 ft). Above 30 kg or 100 m (66.2 lb or 328 ft), cable drums are used instead of reels. This applies to both pre-assembled power cables and for cables sold by the meter.

Type of delivery of power cables sold by the meter

Fixed lengths

Cross-section	Brake cores	MOTION‑CONNECT 500 MOTION‑CONNECT 800PLUS
1.5 mm²	with/without	50 m (164 ft), 100 m (328 ft), 200 m (656 ft), 500 m (1641 ft)
2.5 mm²	with/without	50 m (164 ft), 100 m (328 ft), 200 m (656 ft), 500 m (1641 ft)

Variable length, available in exact meter lengths

Cross-section	Brake cores	MOTION‑CONNECT 500	MOTION‑CONNECT 800PLUS
4 mm²	with/without	≤ 500 m (1641 ft)	≤ 500 m (1641 ft)
6 mm²	with/without	≤ 500 m (1641 ft)	≤ 500 m (1641 ft)
10 mm²	with/without	≤ 500 m (1641 ft)	≤ 500 m (1641 ft)
16 mm²	with/without	≤ 200 m (656 ft)	≤ 200 m (656 ft)
25 mm²	without	≤ 200 m (656 ft)	–
	with	≤ 200 m (656 ft)	≤ 200 m (656 ft)
35 mm²	without	≤ 200 m (656 ft)	–
	with	≤ 200 m (656 ft)	≤ 200 m (656 ft)
50 mm²	without	≤ 200 m (656 ft)	–
	with	≤ 200 m (656 ft)	≤ 200 m (656 ft)
70 mm²	without	≤ 100 m (328 ft)	–
95 mm²	without	≤ 100 m (328 ft)	–
120 mm²	without	≤ 100 m (328 ft)	–

Характеристика

Characteristic curves for MOTION‑CONNECT 800PLUS

The blue area beneath the characteristic curve represents the potential range of use for the cables. The characteristic curves represent the tested operating points.

Permissible acceleration for signal and power cables MOTION‑CONNECT 800PLUS up to 16 mm²

Permissible acceleration for power cables MOTION‑CONNECT 800PLUS with 25 mm², 35 mm² and 50 mm²

Технические данные

Power cables	MOTION‑CONNECT 500	MOTION‑CONNECT 800PLUS
	6FX500.‑....‑....	6FX800.‑.....‑....
Certificate of suitability
VDE¹⁾	Yes	Yes
cURus or UR/CSA	UL 758, CSA‑C22.2‑N.210.2‑M90	UL 758, CSA‑C22.2‑N.210.2‑M90
UR-CSA File No.²⁾	Yes	Yes
RoHS conformity	Yes	Yes
Rated voltage V₀/V in accordance with EN 50395
Power conductors	600 V/1000 V	600 V/1000 V
Signal conductors	24 V (EN) 1000 V (UL/CSA)	24 V (EN) 1000 V (UL/CSA)
Test voltage, rms
Power conductors	4 kV	4 kV
Signal conductors	2 kV	2 kV
Operating temperature on the surface
Fixed installation	‑20 … +80 °C (‑4 ... +176 °F)	‑50 … +80 °C (‑58 ... +176 °F)
Flexible installation	0 … 60 °C (32 ... 140 °F)	‑20 … +60 °C (‑4 ... +140 °F)
Tensile stress, max.
Fixed installation	50 N/mm² (7252 lb_f/in²)	50 N/mm² (7252 lb_f/in²)
Flexible installation	20 N/mm² (2901 lb_f/in²)	20 N/mm² (2901 lb_f/in²)
Smallest bending radius
Fixed installation	5 × D_max	4 × D_max
Flexible installation	See selection and ordering data	See selection and ordering data
Torsional stress	Absolute 30°/m	Absolute 30°/m
Bending	100000	10 million
Traversing velocity	30 m/min (98.4 ft/min)	Up to 300 m/min (984 ft/min)
Acceleration	2 m/s² (6.56 ft/s²)	Up to 50 m/s² (164 ft/s²) see characteristic curves
Insulation material, incl. jacket	CFC/silicone-free	CFC/halogen/silicone-free IEC 60754‑1/DIN VDE 0472‑815
Oil resistance	EN 60811‑2‑1 (mineral oil only))	EN 60811‑2‑1
Outer jacket	PVC	PUR, HD22.10 S2 (VDE 0282, Part 10)
	DESINA color orange RAL 2003	DESINA color orange RAL 2003
Flame-retardant	EN 60332‑1‑1 to 1‑3	EN 60332‑1‑1 to 1‑3

Degree of protection of the pre-assembled power cables and their extensions when closed and connected: IP67.

¹⁾ The respective registration number is printed on the cable jacket (only applies to power cables).

²⁾ The File No. is printed on the cable jacket.