SINAMICS S120 Combi Power Modules

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  SINAMICS S120 Combi Power Module

  SINAMICS S120 Combi is a very compact and rugged drive concept tailored for compact turning and milling machines. SINAMICS S120 Combi integrates a line infeed with regenerative feedback capability, power units for spindle and feed motors as well as a TTL encoder interface into a single Power Module.

  The SINAMICS S120 Combi Power Modules are optimized as a drive for machine tools with 3 to 6 axes. The Power Modules are available with external air cooling. SINAMICS Motor Modules in the booksize compact format are used as expansion axes.

  Функции

  • Power Module with 3 or 4 integrated power units
  • Integrated line infeed with regenerative feedback capability
  • Integrated TTL encoder interface
  • Integrated motor brake control for one axis
  • Integrated fan power supply
  • Line connection voltage 380 to 480 V 3 AC
  • Supply types TT, TN and IT
  • Integrated shield terminals
  • Heat dissipation concept with an external heatsink for extremely low power loss in the control cabinet
  • Easy-to-mount fan module optimized for harsh environments
  • Increased availability thanks to fan monitoring
  • Derating only from 45 °C (113 °F) cabinet temperature
  • Power cable are connected by means of screw-type terminals

  Интеграция

  The following components can be connected to the SINAMICS S120 Combi drive system:

  • SINUMERIK 828D BASIC
  • SINUMERIK 828D
  • 3 or 4 spindles/feed motors
  • 3 or 4 motor encoders
  • 3 or 4 direct encoders via DMC20
  • Direct spindle encoder with TTL directly or sin/cos via SMC20
  • External fan module
  • Up to two additional SINAMICS S120 Motor Modules in booksize compact format via DC link connection and 24 V DC busbars
  • Braking Module with braking resistor via DC link connection
  • Control Supply Module via DC link connection and 24 V DC busbars
  • One safe motor brake control
  • 5 or 6 DRIVE‑CLiQ sockets
  • 24 V electronics power supply via connector
  • 1 safe standstill input for the infeed (Enable Pulses)
  • 1 safe standstill input for the spindle and feeds (Enable Pulses)
  • 1 temperature sensor input for the spindle (KTY84‑130 or PTC)
  • PE connections

  The scope of supply of the SINAMICS S120 Combi Power Modules includes:

  • SINAMICS S120 Combi Power Module
  • Accessories pack consisting of:
    • 4 DRIVE‑CLiQ dust-proof blanking plugs
    • Connector X224 for the electronics power supply
    • Connector X11 for motor brake control
    • Connector X21 Enable Pulses infeed
    • Connector X22 Enable Pulses drives/temp.
    • 5 shield terminals for power cables
    • Shield terminal for signal cable

  Особенности

  • Compact multi-axis module with line infeed with regenerative feedback capability and power units for 3 or 4 axes
  • Customized drive system for compact standard turning and milling machines
  • Requires very little mounting space in control cabinet
    (incl. fan module, shield terminals and ventilation clearances)
  • Optimized for weak supply networks with frequent undervoltage, network imbalances and large frequency fluctuations
  • Optimized for harsh operating conditions with increased cabinet temperature and increased humidity
  • Rugged Power Modules resistant to short circuits, overvoltage and ground faults
  • Rugged and easy-to-fit screw-type terminals with integrated shield connection for the power cables
  • Perfect expandability using additional Motor Modules in booksize compact format
  • Low energy consumption thanks to state-of-the-art 400-V technology
  • Excellent dynamic response and machining precision thanks to Dynamic Servo Control (DSC)
  • Simple cabling due to intelligent DRIVE-CLiQ interface
  • Very simple commissioning thanks to predefined topologies

  Технические данные

  Article No.	6SL3111-3VE2.-....6SL3111-4VE2.-....
  Product brand name	SINAMICS
  Product type designation	S120 Combi
  Product designation	Power Module
  DC link voltage	1.35 × line voltage1)
  Output voltage	0 ... 0.7 × DC link voltage1)
  Line power factor at rated power
  Fundamental (cos φ1)	> 0.96
  Total (λ)	0.64 ... 0.90
  Radio interference suppression
  Standard	No radio interference suppression
  With line filter	Category C2 according to EN 61800-3
  Degree of protection	IP20
  Installation altitude	Up to 1000 m (3281 ft) above sea level without derating, > 1000 ... 4000 m (3281 ... 13124 ft) with derating
  Certificate of suitability	CE, cURus
  Safety Integrated	Safety Integrity Level 2 (SIL 2) acc. to IEC 61508 Performance Level d (PLd) acc. to ISO 13849-1 Control Category 3 acc. to ISO 13849‑1

  
  
  

  ¹⁾ The DC link voltage adjusts itself to the mean value of the rectified line voltage.

   

  Article No.		6SL3111-3VE21-6FA0	6SL3111-3VE21-6EA0	6SL3111-3VE22-0HA0
  Product designation		3-axis Power Module with external air cooling
  Infeed
  Rated power Prated (S1)	kW	16	16	20
  Infeed power PS6 (S6-40 %)	kW	21	21	26,5
  Peak infeed power Pmax	kW	35	35	40
  Regenerative feedback
  Rated power Prated (S1)	kW	16	16	20
  Peak regenerative feedback power Pmax	kW	35	35	40
  Supply voltages
  Line voltage 3 AC	V	380 -10 % ... 480 +10 %	380 -10 % ... 480 +10 %	380 -10 % ... 480 +10 %
  Line frequency	Hz	45 ... 66	45 ... 66	45 ... 66
  Electronics power supply DC	V	24 (20.4 ... 28.8)	24 (20.4 ... 28.8)	24 (20.4 ... 28.8)
  Rated input current
  At 400 V 3 AC	A	28	28	34
  At 380 V 3 AC	A	29	29	35
  At 480 V 3 AC	A	25	25	30
  At 400 V 3 AC (S6‑40%)	A	35.5	35.5	44
  At 400 V 3 AC peak current	A	56	56	63,5
  Pulse frequency	kHz	4	4	4
  Output voltage AC	V	0 ... 0.7 × DC link voltage	0 ... 0.7 × DC link voltage	0 ... 0.7 × DC link voltage
  Spindle
  Rated output current AC Irated	A	18	24	30
  Base-load current AC IH	A	15.3	20.4	25.5
  Intermittent-duty operating current AC IS6-40%	A	24	32	40
  Peak current AC Imax	A	36	48	56
  Rated power
  At 540 V DC link voltage	kW	8.7	11.7	14.4
  At 600 V DC link voltage	kW	9.7	13	16
  Feedrate 1/Feedrate 2
  Rated output current AC Irated	A	5	9	9
  Base-load current AC IH	A	4.3	7.7	7.7
  Intermittent-duty operating current AC IS6-40%	A	6.5	12	12
  Peak current AC Irmax	A	10	18	18
  Rated power
  At 540 V DC link voltage	kW	2.4	4.3	4.3
  At 600 V DC link voltage	kW	2.7	4.8	4.8
  Output for expansion axis
  DC link output current DC Irated	A	40	40	40
  DC link voltage DC	V	460 ... 720	460 ... 720	460 ... 720
  Electronics output current for an expansion axis 24 V DC	A	20	20	20
  Electronics current consumption at 24 V DC
  Without external fan module	A	1.5	1.5	1.5
  With external fan module	A	2.3	2.3	2.3
  Total power loss, incl. electronics losses	W	425	537	634
  Internal	W	81	91	102
  External	W	344	446	532
  Ambient temperature, max.
  Without derating	°C (°F)	45 (113)	45 (113)	45 (113)
  With derating	°C (°F)	55 (131)	55 (131)	55 (131)
  DC link voltage	V	460 ... 720	460 ... 720	460 ... 720
  Overvoltage trip DC	V	820 ± 2 %	820 ± 2 %	820 ± 2 %
  Undervoltage trip DC	V	380 ± 2 %	380 ± 2 %	380 ± 2 %
  DC link capacitance	μF	1645	1880	2115
  Circuit breaker (UL)
  Type		3VL2105-2KN30-....	3VL2105-2KN30-....	3VL2106-2KN30-....
  Rated current	A	35	35	60
  Rated short-circuit current SCCR at 480 V 3 AC, resulting	kA	65	65	65
  Safety fuses (UL)
  Type		AJT35	AJT35	AJT60
  Rated current	A	35	35	60
  Rated short-circuit current SCCR, resulting
  At 480 V 3 AC	kA	65	65	65
  At 600 V 3 AC	kA	200	200	200
  Cooling air requirement	m3/h (ft3/h)	160 (5650)	160 (5650)	160 (5650)
  Width	mm (in)	260 (10.23)	260 (10.23)	260 (10.23)
  Height	mm (in)	380 (14.96)	380 (14.96)	380 (14.96)
  Depth	mm (in)	304 (11.97)	304 (11.97)	304 (11.97)
  Net weight	kg (lb)	18.4 (40.6)	18.4 (40.6)	18.5 (40.6)

  
  
  

   

  Article No.		6SL3111-4VE21-0EA0	6SL3111-4VE21-6FA0	6SL3111-4VE21-6EA0	6SL3111-4VE22-0HA0
  Product designation		4-axis Power Module with external air cooling
  Infeed
  Rated power Prated (S1)	kW	10	16	16	20
  Infeed power PS6 (S6-40 %)	kW	13	21	21	26.5
  Peak infeed power Pmax	kW	35	35	35	40
  Regenerative feedback
  Rated power Prated (S1)	kW	10	16	16	20
  Peak regenerative feedback power Pmax	kW	35	35	35	40
  Supply voltages
  Line voltage 3 AC	V	380 -10 % ... 480 +10 %	380 -10 % ... 480 +10 %	380 -10 % ... 480 +10 %	380 -10 % ... 480 +10 %
  Line frequency	Hz	45 ... 66	45 ... 66	45 ... 66	45 ... 66
  Electronics power supply DC	V	24 (20.4 ... 28.8)	24 (20.4 ... 28.8)	24 (20.4 ... 28.8)	24 (20.4 ... 28.8)
  Rated input current
  At 400 V 3 AC	A	16.2	28	28	34
  At 380 V 3 AC	A	17	29	29	35
  At 480 V 3 AC	A	12.8	25	25	30
  At 400 V 3 AC (S6‑40 %)	A	21.1	35,5	35,5	44
  At 400 V 3 AC peak current	A	56.7	56	56	63.5
  Puls­e frequency	kHz	4/8	4	4	4
  Output voltage AC	V	0 ... 0.7 × DC link voltage	0 ... 0.7 × DC link voltage	0 ... 0.7 × DC link voltage	0 ... 0.7 × DC link voltage
  Spindle
  Rated output current AC Irated	A	24	18	24	30
  Base-load current AC IH	A	20.4	15.3	20.4	25.5
  Intermittent-duty operating current AC IS6-40%	A	32 at 4 kHz 19.2 at 8 kHz	24	32	40
  Peak current AC Imax	A	60	36	48	56
  Rated power
  At 540 V DC link voltage	kW	11.7	8.7	11.7	14.4
  At 600 V DC link voltage	kW	13	9.7	13	16
  Feedrate 1
  Rated output current AC Irated	A	12	9	9	12
  Base-load current AC IH	A	10.8	7.7	7.7	10.3
  Intermittent-duty operating current AC IS6-40%	A	16	12	12	16
  Peak current AC Irmax	A	36	18	18	24
  Rated power
  At 540 V DC link voltage	kW	5.8	4.3	4.3	5.8
  At 600 V DC link voltage	kW	6.5	4.8	4.8	6.5
  Feedrate 2/Feedrate 3
  Rated output current AC Irated	A	12	5	9	9
  Base-load current AC IH	A	10.8	4.3	7.7	7.7
  Intermittent-duty operating current AC IS6-40%	A	16	6.5	12	12
  Peak current AC Irmax	A	36	10	18	18
  Rated power
  At 540 V DC link voltage	kW	5.8	2.4	4.3	4.3
  At 600 V DC link voltage	kW	6.5	2.7	4.8	4.8
  Output for expansion axis
  DC link output current DC Irated	A	18.5	40	40	40
  DC link voltage DC	V	510 ... 720	510 ... 720	510 ... 720	510 ... 720
  Electronics output current for an expansion axis 24 V DC	A	5	20	20	20
  Electronics current consumption at 24 V DC
  Without external fan module	A	1.6	1.6	1.6	1.6
  With external fan module	A	2.4	2.4	2.4	2.4
  Total power loss, incl. electronics losses	W	770	492	607	733
  Internal	W	115	87	100	113
  External	W	655	405	507	620
  Ambient temperature, max.
  Without derating	°C (°F)	45 (113)	45 (113)	45 (113)	45 (113)
  With derating	°C (°F)	55 (131)	55 (131)	55 (131)	55 (131)
  DC link voltage	V	460 ... 720	460 ... 720	460 ... 720	460 ... 720
  Overvoltage trip DC	V	820 ± 2 %	820 ± 2 %	820 ± 2 %	820 ± 2 %
  Undervoltage trip DC	V	380 ± 2 %	380 ± 2 %	380 ± 2 %	380 ± 2 %
  DC link capacitance	μF	2520	1645	2115	2520
  Circuit breaker (UL)
  Type		3VL2505-2KN30-....	3VL2505-2KN30-....	3VL2505-2KN30-....	3VL2506-2KN30-....
  Rated current	A	50	50	50	60
  Rated short-circuit current SCCR at 480 V 3 AC, resulting	kA	65	65	65	65
  Safety fuses (UL)
  Type		AJT35	AJT35	AJT35	AJT60
  Rated current	A	35	35	35	60
  Rated short-circuit current SCCR, resulting
  At 480 V 3 AC	kA	65	65	65	65
  At 600 V 3 AC	kA	200	200	200	200
  Cooling air requirement	m3/h (ft3/h)	160 (5650)	160 (5650)	160 (5650)	160 (5650)
  Width	mm (in)	260 (10.23)	260 (10.23)	260 (10.23)	260 (10.23)
  Height	mm (in)	380 (14.96)	380 (14.96)	380 (14.96)	380 (14.96)
  Depth	mm (in)	304 (11.97)	304 (11.97)	304 (11.97)	304 (11.97)
  Net weight	kg (lb)	19.4 (42.8)	18.9 (41.7)	19 (42)	19 (42)